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REPRESENTATIVE PROJECT HISTORY
ABBOTT LABORATORIES
-
Engineer for electrical system
upgrade at Abbott’s corporate headquarters and research labs in North
Chicago, IL. Project involved adding 13.8 kV switchgear to the 138
kv-13.8 kV substation, which allowed for operating with a closed 13.8 kV
bus tie serving the pharmaceutical complex. The Project also included
changing out the main power transformers and increasing their capacity
to 40 MVA each.
-
Engineering design for new 4.16 kV
switchgear for non-essential loads at client’s Puerto Rico manufacturing
facilities. Work included the transferring of non-essential loads from
three existing 4.16 kV cubicles to the new switchgear, and developing a
relaying scheme for load shedding.
-
Engineering, design and preparation
of specifications for a 34.5-12 kV substation allowing secondary
paralleling of two independent utility feeders. This application
required a critical supply if power with bumpless transfer and isolation
in the event either utility feeder is lost. LDP worked closely with the
utility when preparing the specifications for the switchgear and
protective relaying.
AMOCO OIL COMPANY
-
Preparation of plans and
specifications for installation of static excitation equipment to
replace rotating exciters on four 12.5 MVA generators at refinery in
Whiting, IN. The project also included the installation of new
synchronizing equipment on plant electrical buses to correct
deficiencies in existing synchronizing schemes, and to provide
uniformity in relaying between the 13.8 kV in-house generation and the
138 kV utility inter-tie.
-
Preparation of a power system
technical manual for the Whiting refinery. Updated original design
drawings; prepared system descriptions; and checked relaying, load
shedding and synchronization circuits for 80 MW of steam electric
generation in two plants with ten power boilers and nine steam turbine
generators. Extensive refinery electrical distribution system
improvements were included.
-
Design of electrical power and
controls associated with the installation of a 10,000 hp compressor at
the Whiting Refinery. Work included routing 13.8 kV feeders,
modification to existing switchgear and development of protective relay
settings for the area network impacted by this large motor.
AMERICAN
ELECTRIC POWER
-
LDP was retained to assist Columbus
Southern Power’s (CSP) engineering staff on various public and other
projects that require relocation of existing CSP transmission line
facilities. Assignments completed included Hilliard-Rome Road 69 kV Wood
Pole Project, Dellinger Road 69 kV Wood Pole Project and Powell Road 138
kV Double Circuit Steel Pole Project. LDP project responsibilities
include field review and finalization of route; design criteria
preparation; sag, tension and ruling span calculations; sag and
structure template preparation; steel pole loading calculations and
foundations designs; structure spotting; CAD and manual drafting;
preparation of work order documents, line construction specifications,
bills of material, and crossing permit drawings.
-
Provided the civil and structural
engineering and design for the Ohio Power Company’s Dennison Substation.
This 34.5/4.16 kV substation serves Dennison University.
AMERENCIPS
-
LDP was selected to perform
right-of-way acquisition and related services on various 69 kV
transmission line projects in the Eastern District, as identified by the
client. Responsibilities included courthouse tax record and property
owner title research, construction notification, transmission line
easement negotiations, letter notifications, taking computations,
comparable sales research and reports, post damage construction
settlements, and anchor easement acquisitions.
-
An additional assignment consisted of
data identification and collection for input to a client developed
in-house easement database. The database is used for facilities
management, and computer generated mailings such as pre-construction and
pre-maintenance owner notifications.
CHICAGO TRANSIT AUTHORITY (CTA)
LDP has been active in the design of a series of traction
power projects for the CTA system since the early 1960's involving
a total of 77 rectifier units in 31 substations. The designs
have included new substations for line extensions, replacement
rectifiers for both rotary and mercury arc units, new substations
for yard and service improvements, rebuilding of line segments
and, most recently, replacement of the first three solid state
rectifiers placed in transit service at the Princeton Substation
as part of a previous 1961 LDP project.
- The various projects
are described in more detail beginning with the design of the
Broadway Substation modernization. This installation consisted
of one 3,000 kW mercury arc rectifier, rectifier transformer,
and associated 12.5 kV ac and 600 V dc switchgear placed in an
existing building.
- Design of new Princeton Substation, consisting
of new building, three 2,500 kW silicon diode rectifiers, rectifier
transformers, and associated 12.5 kV ac and 600 V dc switchgear.
This project represented the first application of solid state
rectification for rapid transit service.
- Design of new Harlem
Substation and transportation office. Substation consisted of
two 2,500 kW silicon diode rectifiers, rectifier transformers,
and associated 12.5 kV ac and 600 V dc switchgear and appurtenances.
Transportation office included yard and trainmen change facility
and paymaster's office. --Design of Harding, 42nd Street, Illinois
and Broadway modernizations. Installations included a total of
three 1,500 kW, six 2,000 kW and two 2,500 kW silicon diode rectifiers
and associated rectifier transformers, 12.5 kV ac and 600 V dc
switchgear, and building modifications. Also included was the
demolition of existing rotary converters.
- Design of three
new traction power substations Hermitage, Milwaukee, and Western
to replace existing 25 cycle converter substations feeding the
CTA Rapid Transit System. Project included one existing building
rehabilitation and two new buildings, nine 2,500 kW selfcooled
silicon diode rectifier units, and associated rectifier transformers,
12.5 kV ac and 600 V dc switchgear and appurtenances. --Design
for the City of Chicago of five new traction power substations
95th Street, 79th Street, Sacramento, Kedvale, and Edmunds for
rapid transit extensions on the Kennedy and Dan Ryan Expressways.
Project included five new buildings (one located in the berm
of the expressway), fourteen 2,500 kW selfcooled silicon diode
rectifier units and associated rectifier transformers, 12.5 kV
ac and 600 V dc switchgear, and all substation appurtenances.
Work also included power cable getaways from substations to third
rails.
- Design of five new traction power substations Clifton,
Noyes, Springfield, East Lake Street and Calvary for rapid transit
improvement program. Project included four new buildings (East
Lake Street was an existing building), thirteen 2,500 kW selfcooled
silicon diode rectifier units; and associated rectifier transformers,
12.5 kV ac and 600 V dc switchgear and appurtenances. Work also
included power cable getaways from substations to third rails.
- Design of East 63rd Street and Skokie Substation modernizations.
Installation included one new 2500 kW silicon diode rectifier
unit and associated rectifier transformer, 12.5 kV ac and 600
V dc switchgear at East 63rd Street. One new rectifier transformer
and associated auxiliaries were added to serve existing 2,500
kW rectifiers located at both substations.
- Engineering and design
of a traction power system for a 7.3 mile, double track extension
of the Chicago Transit Authority's system to serve O'Hare Airport.
This assignment included design of ductbanks, manholes, cable
sizing, switches and substation interconnections. --Engineering
and design of a traction power distribution system to support
connection of the Howard and Dan Ryan rapid transit lines. Responsibility
for the complete dc distribution system from the substation get-a-way
manholes to trackside, along the right of way and throughout the
98th Street car storage yard and shop area. --Design of four
substations to provide yard power for heating and cooling the
cars prior to revenue service at the Linden, Kimball, Skokie and
Racine yards and design of a replacement substation for Haymarket
consisting of 13.8 kV ac switchgear, two 2,500 kW rectifiers and
600 V dc switchgear.
- Design of four new substations (18th, 35th,
47th and 59th Street) and rehabilitation of the Princeton, Harlem
and Cottage Grove Substations. This work was performed as part
of a CTA design/build contract for Gibson Electric Co. Each substation
contains ac switchgear, dc switchgear and two 2500 kW rectifiers
and rectifier transformers, with the exception of the Harlem Substation,
which contains three.
CNF CONSTRUCTORS (FOR
KENETECH WINDPOWER)
LDP provided detailed design and
electrical system engineering for the West Texas Wind Plant under contract
to CNF constructors, the site turn-key contractor. LDP’s areas of work
included design of the 480V/34kV “Collection” system, the site 34/138kV
substation, a 28-mile H frame 138kV transmission line and the 138kV
switching station connecting to an existing Texas Utilities transmission
line.
The Wind Plant consists of 115 wind
turbines, each with 2-480V generators. The output from the wind turbines
are brought together underground to pad-mount 480V/34kV transformers. The
42-padmount transformers are grouped in strings by interconnected 7 miles
of 34kV underground cables. Each string terminates at a riser pole on one
of the 34kV overhead lines. Nine miles of 34kV overhead lines collect the
power from the various turbine strings and direct it to the site
substation that consists of 34kV breakers, 45MVA 34/138kV transformer,
circuit switcher and control building. The substation and interconnection
switchyard are controlled by means of a SCADA system operating through a
combined fiber optic/static wire system.
The power leaves the site and is
connected to the grid via a 138kV H frame transmission line. The line is
28 miles in length with the first 8 miles in mountainous terrain starting
at elevation 5500 and dropping to 3500. The line terminates at a 138kV
interconnect switching station which has a circuit switcher and associated
remote relaying and metering.
In addition to the challenges presented
by the terrain, the overhead lines had to be designed for 1" of radial ice
and 120 mph winds. Special design considerations were incorporated for
raptor protection on the overhead portions of the project.
The project included investigation of
field conditions. Expediting materials and construction support services
to facilitate the accelerated construction schedule. Project documentation
was custom developed in order to support a non-utility client in the
construction of utility grade facilities. The documentation included T & D
standards, T & D plan and profile drawings, power and communications
single line diagrams, bills of material, cable schedules, bid packages,
pre-bid meetings, bid evaluations, relay coordination and stringing
tables. A Project Notebook was compiled containing all of the relevant
engineering calculations including a transmission line comparative
structure cost study.
A three dimensional digital terrain
model was developed for 800’ corridor along the right of way utilizing
photogrammetry with selected control points. Real time kinematic survey
technology was used to establish accurate survey control in an area noted
for its wilderness. The line was modeled utilizing PLSCAD including the
optimized structure spotting feature. The entire 28 miles of line was
constructed within nine months from award of the engineering contract.
In addition to the power portions of
the project, LDP’s scope of work also included site routing of the control
and communications circuits. This involved fiber optic static wire, ADSS
fiber optic cable, as well a multi conductor overhead and underground
telephone cables to each of the wind turbines, meteorological towers and
communications/control centers.
COMMONWEALTH
EDISON COMPANY
LDP performed its first substation
design for the System Electrical Engineering Department in 1967, and since
then has completed nearly 50 individual assignments. These include:
-
Substation design including site
grading, drainage, storm water detention facilities, access roads,
building and equipment foundations, control and maintenance buildings,
ducts, manholes and troughs for substations with the following voltage
levels: 765 kV, 345 kV, 138 kV, 69 kV and 12.5 kV. Building design
included heating, ventilation, drainage, water wells, plumbing and
septic systems.
-
SCADA modernization and replacement
for sixteen substation locations.
-
Design for installation of a SCADA to
remotely monitor and control ATO and network protector equipment in
twelve major customer vaults in the central downtown Chicago area. The
SCADA units are interconnected via a fiber optic network.
-
Investigate and design improvements
for inter tie points to Non-Utility Generators (NUGS) and neighboring
electric utilities.
-
Design of 200,000 gallon electrical
insulation oil storage tank facilities including railroad tank car
unloading and transfer system, storage tank nitrogen blanketing system,
thermal insulation and connections to existing facilities.
Substation projects have been performed
at the following locations:
|
Substation |
kV |
MVA |
|
Substation |
kV |
MVA |
|
Burnham |
345-138 |
1200 |
|
Natoma |
138-69 |
120 |
|
|
345-138 |
600 |
|
Northbrook |
345-138 |
600 |
|
Cherry Valley |
345-138 |
600 |
|
Plano |
765-345 |
1000 |
|
Crawford |
138-12.5 |
200 |
|
Pontiac |
345-138 |
300 |
|
Crestwood |
138-12.5 |
40 |
|
Prospect Hts. |
345-138 |
300 |
|
Crosby |
138-12.5 |
n/a |
|
Quarry |
138-12.5 |
150 |
|
Davis Creek |
345-138 |
600 |
|
Ridgeland |
138-69 |
600 |
|
East
Frankfort |
345-138 |
300 |
|
Roscoe Bert |
138-69 |
40 |
|
Elmhurst |
345-138 |
600 |
|
Sabrooke |
138-69 |
600 |
|
Fisk |
138 |
n/a |
|
Silver Lake |
345-138 |
600 |
|
|
345-138 |
1200 |
|
S. Pacatonica |
138-12.5 |
10 |
|
Itasca |
345-138 |
300 |
|
Streator (DC) |
34-4 |
15 |
|
Jefferson |
138-69 |
120 |
|
Streator (TSS) |
138-34 |
80 |
|
Joliet |
138-12.5 |
60 |
|
Taylor |
345-138 |
1200 |
|
Lisle |
345-138 |
300 |
|
Wempletown |
345-138 |
300 |
|
|
138-69 |
60 |
|
Wilton Center |
765-345 |
1000 |
LDP has also assisted ComEd with
-
Designs for distribution system
expansions
-
Over 200,000 effort-hours of self
directed teams of engineers, technicians and designers to route and
design overhead and underground 15 kV and 34.5 kV distribution lines in
Edison’s Chicago, Northern and Western areas
-
Investigation of the routings,
obstructions, right-of-way, permit requirements and other items that
could impact the routing or scheduling of the work plan
-
Preparation of detailed plans and
specifications for contractor bidding
-
Right-of-way data for the ComEd Real
Estate Department
-
Permit applications for submittal to
state and local authorities
-
Coordination of line routings with
other existing utility lines through the joint utility line locating
service and staked duct runs indicating manhole locations
-
Additional feeders from existing
distribution substations
-
Service to new locations or
additional ducts to the present conduit system
-
Public improvement relocations and
replacement of danger poles
-
Over 175,000 effort-hours of quality
control, data entry and data base maintenance support to the CEGIS
System-wide Geographic Information System (GIS)
-
Preparation of an independent
computerized GIS data base for utility systems at Chicago’s O’Hare
Airport allowing the Airport Authority and Commonwealth Edison to
mutually transfer active data related to both developing and existing
facilities during a period of rapid change at the O’Hare Airport site.
CPC INTERNATIONAL –
CORN PRODUCTS DIVISION
-
Design of 12.5 kV electrical
distribution system expansion for the Argo, IL plant including one
additional utility tie, a new lineup of vacuum switchgear, bus tie
reactors, generator neutral resistor and provisions for additional plant
feeders. The project involved redistributing the utility and in-house
generation feeders among the two existing buses and the new bus, as well
as design of a modern synchronizing scheme and complete new electrical
control console.
-
Design of electrical system expansion
to support conversion of the Pekin, IL Plant to an alcohol production
facility. The work included installation of additional switchgear,
modernization of protective relaying schemes and retirement of
antiquated equipment.
THE DAYTON POWER AND LIGHT
COMPANY
-
LDP designed a rebuild of the 69kV
tap serving the Kings Creek substation on the Logan – Kings Creek –
Urbana line. The project included development of plan and profile
drawings, bills of material and a construction specification.
-
A second and third assignment
involved re-conductoring both the 69kV and 12.5kV portions of a twelve
mile line between the Gettysburg Substation to Covington Substation. The
project that was designed and constructed in two phases included a
survey of the route to establish existing profiles. Due to the increased
conductor size on both the primary and secondary, all of the existing
poles were replaced and the line was re-spanned. Plan and profile
drawings were prepared, material lists were tabulated and construction
specifications were developed.
-
Engineering and preparation of
construction drawings for the replacement or addition of sixteen 138kV
and 69kV group operated switches located throughout DP&L’s system. The
switch operators and controls ranged from manual isolation or throwover
switches to fully automated SCADA controlled and monitored switches.
FLORIDA CRUSHED
STONE CO.
-
Detailed design of an outdoor
115-69-13.8 kV low profile switchyard within the confines of an
irregularly shaped site. Work performed as part of an LDP assignment to
design a 165 MW capability cogeneration plant, utilizing used equipment,
in Brooksville, FL. Refurbished power transformers (circa 1950) and
generator isolated phase bus ducts were integrated into modern
switchyard design format. Switchyard controls and relaying scheme were
designed to permit operation either locally from switchyard control
building or remotely from cogeneration plant via the distributed control
systems (DCS) data highway.
G.D. SEARLE & COMPANY
-
Engineering and design for a project
to replace a single 4 kV utility feeder with two independent 34 kV
feeders and to modernize the existing 4 kV internal distribution system
at Searle’s R & D lab in Skokie, IL. Project included new on-site
step-down substation with breakers, transformers, and new 4 kV
switchgear with special relaying to allow a closed secondary tie. LDP’s
scope also included modeling Searle’s expected future loads to establish
the basis for sizing the new feeders and distribution system. Due to the
closed tie, the protective relaying had to be closely coordinated with
Commonwealth Edison, the local utility. Work was performed while
Searle’s facility remained in operation.
-
The new feeder system is designed for
high reliability. The utility company provided two independent 34.5 kV
feeders, each independently capable of serving Searle’s full load.
Redundancy is also provided on Searle’s side of the delivery point with
two segmented dual feed switchgears, four 34kV SF6 fused disconnects,
and four 7.5 MVA 34.5-4 kV step-down transformers. Each utility
arrangement requires more sophisticated protective relaying than
isolated utility feeders but it provides for uninterrupted switching
utility system disturbances.
-
Distribution system work included
replacement of all underground lead covered 4 kV cables to various
buildings with EPR insulated cables. The work also entailed upgrading or
replacing undersized 4 kV – 480 volt substations for the various
buildings and installing new manholes and underground duct banks to
connect the existing distribution system with the new 34.5 kV
switchyard.
INDIANAPOLIS POWER
AND LIGHT COMPANY (AES)
-
LDP provided the engineering and
design services required for the Southport Substation-Edgewood
Substation 138 kV Transmission Line and the Edgewood Substation-South
Substation; 138 kV Transmission line projects. The structures are wood
and steel poles.
-
LDP services included reroute and P.I.
selection, anchor easement acquisition, sag/tension and ruling span
calculations, structure spotting, guying and pole class calculation,
steel pole specifications and foundation design, CAD drawing
preparation, bills of material, permit drawings, work order preparation,
line construction specifications, survey, soil borings and laboratory
analysis work, and inventory and transfer of existing distribution
facilities, as appropriate.
-
A second assignment involved design
and analysis for replacing the static wire on the existing 345/138 kV
transmission loop around Indianapolis with a fiber optic communication
loop.
-
LDP performed an emergency rating
high temperature analysis on an existing 138kV transmission line segment
utilizing Autosag, LDP’s proprietary computer program that allows
alternative sag analysis of existing manually drawn transmission lines.
This process eliminates the need to scan the existing line’s terrain
information into the computer model by using an overlay of the existing
line attachment points. The study confirmed the feasibility of high
temperature operation and identified the limited number of structures
requiring an additional extension section.
KOPPERS INDUSTRIES, INC.
-
Electrical design for interconnection
of a 6 MW waste heat powered cogeneration system with the Commonwealth
Edison system at the Koppers facility in Cicero, IL. LDP scope included
electrical single line diagrams, protective relaying scheme, and cost
estimate for the instrumentation and electrical components necessary to
tie the generator to Koppers existing 4kV distribution system and two
34kV utility feeders.
MADISON GAS AND ELECTRIC
COMPANY
-
Detailed engineering and design for
the Blount Substation Addition. The existing Blount Switchyard provided
MGE’s tie between their Blount Generating Station and their transmission
system. Distribution connections to customer network and radial load
centers were derived from auxiliary bus connections at the generating
station. The LDP designed expansion to the substation involved the
addition of one new 37MVA 69-13.8kV transformer, one 69kV GCB and two
new line-ups of 13.8kV switchgear enclosed in a new control building.
The project also included all of the foundations, duct banks and bus
ties to add a second 69-13.8kV transformer for greater reliability in
the future. This substation is located in downtown Madison, WI and
special attention was placed on the aesthetics associated with the
control building and site finishes.
-
A second LDP designed project
involved the Pflaum Substation Expansion for MGE. This substation design
assignment involved the addition of a second incoming 69kV feeder, bus
tie and 37MVA 69-13.8kV transformer to an existing single 69-4.16kV
transformer on a radial 69kV tap. The new design will utilize two
relocated 69kV OCBs and a new lineup of 13.8kV outdoor metal enclosed
switchgear. The 69kV bus and breaker portions of the expanded substation
will be owned by American Transmission Company and the design of the
relay protection scheme as well as the physical aspects of the bus
layout all had to be reviewed and approved by the new transmission
company as well as MGE. Both of these projects were completed under a
multi-year General Engineering Services Agreement between LDP and MGE.
MASSACHUSETTS BAY
TRANSIT AUTHORITY (MBTA)
Prime consultant
and chief design engineer for a multiyear contract involving complete
modernization of urban rapid transit power supply network on a
stepbystep basis to keep the system in operation during changeover
from the MBTA's obsolete 25 Hz supplied generation (in combination
with utility supply thru a 45 year old 60 to 25 Hz frequency converter)
to a 100% purchase power arrangement at 60 Hz. Phaseout of the
existing 25 Hz generation included rehabilitation of two existing
power stations to keep deteriorated facilities in operation and
installation of a 30 MW combustion turbine (25 Hz, convertible
to 60 Hz) to insure reliability of the interim power supply.
- Engineering
design and specifications for the purchase of equipment and construction
of fifteen new silicon rectifier substations to replace twentythree
existing rotary converter and mercury arc rectifier substations,
and two new 13.8 kV ac switching stations to provide purchase
power to the underground distribution network serving these stations.
The new substations consisted of thirteen new buildings and two
rehabilitated buildings and included a total of four 2,000 kW
and thirtyone 3,000 kW silicon diode rectifiers, rectifier transformers,
and associated 13.8 kV ac and 650 V dc switchgear and appurtenances.
Phasein of the new substations required complex cutover procedures.
- Design/engineering services for modernization of Dewey Substation.
Project included the installation of two 3,000 kW silicon diode
rectifiers and associated switchgear to replace existing rotary
converters in a sub surface substation located above rapid transit
tracks. Extensive structural modifications were required to accommodate
the new equipment.
- Computer modeling and analysis of traction
power system with recommendations for upgrade and engineering/design
services for new and modified substations, new and rerouted dc/ac
cable and duct systems, including track sectionalizing, and new
connections to outside electric utilities and the Authority's
central cable system.
- Preparation of plans and specifications
for ten construction contracts associated with the MBTA's Green
Line Traction Power Upgrade Project. Responsibilities included
the redesign of traction power sectionalizing systems for the
Central Subway and Lechmere Branch, the installation of additional
dc feeders and supplementary cable for all five Green Line branches,
and the overall supervision of design efforts by subconsultants
for catenary system improvements throughout the line. Numerous
field surveys were made to properly, and cost effectively, integrate
these modifications into the existing power distribution system.
- Engineering design and specifications for the purchase of equipment
and installation of four new rectifier substations to meet the
increased service requirements of the Green Line. One of these
substations was designed to fit completely within the confines
of an existing subway tunnel area, while two others were designed
with compact equipment arrangements to permit installation on
narrow sites adjacent to the transit system rightofway. Project
included a total of four 2,000 kW and two 3,000 kW silicon rectifiers,
rectifier transformers, and associated 13.8 kV ac and 650 V dc
switchgear and appurtenances.
METROPOLITAN
ATLANTA RAPID TRANSIT AUTHORITY (MARTA)
LDP was selected by the transit authority to evaluate the effectiveness
of MARTA's traction power substation maintenance program. The
work included four annual inspections in which LDP was responsible
for identification of maintenance deficiencies and preparation
of a study and report. Each assignment included a detailed field
investigation of equipment conditions at ten traction power substations.
The authority's maintenance procedures, spare parts inventories,
test equipment and technical documentation was also reviewed.
In the second through fourth years, substations where previous
problems had been identified were revisited and inspected as well
as random inspection of locations which had not previously been
checked. The assessment reports summarized the inspection team's
findings, contrasted them with previous findings and presented
recommendations to enhance MARTA's substation maintenance procedures.
METROPOLITAN
WATER RECLAMATION DISTRICT OF GREATER CHICAGO
-
Engineering and design for
replacement of two 12 kV underground electrical services at the Calumet
Sewage Treatment Works. The project included 6,600 feet of underground
duct and 20 manholes.
-
Study of the entire West-Southwest
Sewage Treatment Plant steam and electrical system to determine future
course of action to pursue with regard to self-generation, purchase
power, turbine auxiliary drives and replacement motor driven
auxiliaries. The study required a complete inventory of existing
equipment, providing as assessment of service condition, useful life,
efficiency and capacity.
-
Preparation of specifications for the
purchase of electric drives and auxiliary systems to replace steam
turbine drives at the West-Southwest Sewage Treatment Plant. The
equipment included four 10,000 hp induction motors for blowers and four
low speed (180 RPM) synchronous motors for existing sewage pumps.
Following the purchase of pumps and other major electrical equipment,
LDP prepared complete installation plans and specifications for all
equipment including switchgear, motor control centers, panels, motor
drives, cables, controls and a multiplexing supervisory interface with
the existing plant control room.
-
Detailed engineering and design of a
hydroelectric power plant modernization at the Lockport Dam. This
project involved replacement of all switchgear, a new 15 MVA substation
interconnecting to two 34.5 kV utility lines, and new protective
relaying of the two generators and utility inter-tie. The project also
included the addition of a distributed control system allowing full
operation of the hydroelectric plant and flood control gates from a
remote central control room thirty miles from the site.
MIAMI VALLEY
(OHIO) REGIONAL TRANSIT AUTHORITY
LDP was selected to provide design services
to modernize the Trolley Bus Power Supply. This included the preparation of trolley bus
system analysis, conceptual design, and development of construction
plans and specifications. Project included seven new traction
power substations, expansion of one existing substation, modernization
of garage dc switchgear, and distribution system upgrading. Installations
included a total of four 1,500 kW and six 750 kW silicon diode
rectifiers with associated rectifier transformers and switchgear.
The Scope of Work also entailed design of a complete trolley
bus power supervisory control and data acquisition (SCADA) system
from which the dispatcher can monitor and remotely control the
both the ac and dc breakers at each of the eight substations as
well as the traction power within the bus garage. The SCADA systems
utilizes a series of leased lines to interconnect the master terminal
with the remote terminal units.
MORGAN GUARANTY TRUST COMPANY
-
Engineering and detailed design for
several projects to upgrade electric supply to critical computer
operations at the Morgan owned 60 Wall Street building in New York City.
Primary disconnect switches were added to existing 13.8 kV feeders to
establish a clear electrical interface between Morgan and the local
utility, Consolidated Edison. Previously the interface was not clear,
which created operation and equipment safety problems. LDP’s scope
included coordination with the utility and performance of short circuit
analysis and other interconnection related evaluations. Additional
capability was also added to Morgan’s existing auto-transfer UPS bypass
switch system.
NIAGARA MOHAWK POWER
CORPORATION
NAPERVILLE PUBLIC UTILITIES
NORTHERN
INDIANA COMMUTER TRANSPORTATION DISTRICT
Prime consultant
for preliminary engineering phase of project to modernize passenger
operations on the CSSSB Railroad, including purchasing of new rolling stock, trackwork
improvements, refurbishing maintenance facilities, upgrading passenger
terminal facilities and replacement of the 1,500 V dc traction
power supply system. Responsibilities included coordinating the
work efforts of project subconsultants and providing engineering
and design services for the traction power system. This work
involved load and voltage studies of the existing power supply
and distribution system for current and future ridership with
recommended modifications thereto; preparing specifications for
purchasing new traction power equipment consisting of nine 2,000
kW, 1,500 V dc rectifiers, one 4,000 kW, 1,500 V dc rectifier,
ten rectifier transformers, associated ac and dc switchgear, and
supervisory (SCADA) system.
LDP acted as traction power consultant
to provide final engineering, design and specifications for installation
of the new traction power equipment and supervisory control system
described above in six existing and one new substation building,
including installation of new traction power feeder cables along
26 miles of rightofway. At the six existing substations, LDP
provided engineering services to assist the local electric utility
in redesigning and isolating the incoming 34.5 kV feeders from
the utility ac distribution substations which had previously been
jointly operated.
The overall project included specifying and
graphic design for a new supervisory and control system to replace
the existing Train Control Board. The Train Dispatcher can operate
and monitor the conditions at all of the substations from the
CRT based master control station located at the railroad's main
yard in Michigan City , In.
Consultant for the preparation of
specifications to purchase traction power equipment for the rehabilitation
of the three additional substations between Michigan City and
South Bend, In. This final phase of the project included engineering,
design and preparation of plans and specifications for the installation
of the equipment and modifications to the incoming 34.5 kV substation
feeders. Project included the installation of three 2,000 kW
silicon diode rectifiers, rectifier transformers and associated
dc switchgear.
NORTHERN INDIANA PUBLIC
SERVICE COMPANY
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Design of new 12.5 kV electric
distribution system for the City of Gary, IN. The project included a
complete new underground duct system for the entire downtown area
including new manholes, cable and switchgear vaults. The new system
replaced an obsolete 13.8 kV-480 V loop system, and involved removal of
PCB contaminated transformers and abandonment or demolition of
transformer vaults.
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Conversion of Gary’s outlying
overhead system for 4 kV to 12.5 kV was included as an adjunct to the
downtown underground project. To provide continuity of service during
the conversion, critical planning and staging of the overall project was
required with design and construction completed in three basic phases.
O'HARE AIRPORT/DIVINE
BROS. ELECTRIC CO.
LDP investigated the causes for the detection of dc traction voltage
on the 480 V ac heating circuits on the People Mover at O'Hare
Airport in Chicago. The system utilizes heat tracing along the
right of way to melt snow and ice which forms on the negative
rail and positive guideway as well as on the pathway over which
the rubber tired vehicles travel. These heater circuits employ
a dc voltage detection circuit to protect equipment and personnel
from the possibility of coming into contact with the traction
power voltage. The alarm circuits were activating during the
summer months when the heater circuits were out of service.
LDP determined that the alarms were being activated by induced
voltages and recommended the addition of discharge circuits to
dissipate the induced voltage before it could reach a level to
activate the alarm circuit.
PEABODY, MA (CITY OF)
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LDP performed an economic and
technical evaluation of the reliability and cost for interconnection of
the municipal system with the area power pool. The analysis included
expansion of Peabody’s 115 kV utility interconnection with the New
England Power Pool (NEPOOL). The follow-on design by LDP consisted of
two new 115 kV-23 kV substations with three high voltage tie lines,
circuit switches, 23 kV low profile structure, and transmission lines
including switching stations, metering, control and system-wide
protective relaying.
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Later, 23 kV circuit breakers were
added for additional transmission capability in the previously designed
substations. This project also required the addition of associated bus
differential relay scheme at two switching stations and replacement of
existing oil circuit breakers at one 23 kV switching station.
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As part of a recent LDP project for
the addition of a 35 MW combustion turbine generator (LM 5000) project
at the Waters River Substation, the substation was expanded to include a
13.8-115 kV step-up transformer, 115 kV circuit switchers and bus work
to permit interconnection of the turbine unit to either of the two
transmission lines serving the substation.
PHELPS DODGE CORPORATION
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Engineering, design and equipment
purchase for 46 kV-230 kV step-up substation to interconnect the Phelps
Dodge copper production complex in Morenci, AZ with the Arizona Electric
Power Cooperative transmission system. The Phelps Dodge system was
previously isolated from the area utility. LDP designed and specified
the complete relaying and control system, and detailed the substation
structures and cabling.
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Engineering, planning, design,
purchasing, and resident engineering during construction of an extensive
46 kV transmission system associated with an expansion of the Morenci
complex. Transmission system interconnected a new LDP designed 60 MW
power plant with new concentrator and mine facilities and existing
smelter and power plant. Transmission system included new 46 kV
substations, as well as new breakers, switchgear and feeders for
expansion of an existing substation.
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Development of a site utility model
to determine load flow, short circuit duties and relay settings for the
230kV, 46kV and 13.8kV portions of a 270 MVA mine power system. Studies
were performed to assess the future processing and load growth
capability to support a total of 500MVA load. Recommendations included
the addition of an independent 345 kV inter-tie, additional 345 – 230 kV
and 230 – 46kV transformation capacity.
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Design for replacement of 2 - 230kV
circuit switchers with SF6 circuit breakers to achieve acceptable levels
of short circuit interrupting duty for the incoming 100 MVA transformers
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Design of 46 kV mine power system for
three independent major mine expansion projects including the addition
of ten new substations, two switching stations along with both new lines
and capacity improvements to existing lines for a total connected
capability of 400MVA.
PHILADELPHIA, CITY OF - DEPT. OF PUBLIC
PROPERTY
Complete traction power system
design for the high speed line commuter link between Philadelphia
International Airport and 30th Street Station. The Project included
one new substation and seven miles of double track catenary with
new catenary support structures and wirework. Initial system
operation utilized 11 kV, 25 Hertz power with future operational
capability at 25 kV, 60 Hertz. Most of the system consisted of
constant tension, simple catenary, with certain sections of fixed
wire design.
RIVERBAY CORP. (CO-OP, THE
BRONX)
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Engineering and design to upgrade
existing electric utility feeders at Coop City, the largest housing
project in New York City. LDP scope includes addition of protective
relaying and other feeder improvements to allow an existing 6.3 MW
on-site steam turbine generator to operate in parallel with the local
utility, Consolidated Edison, rather than in an isolated mode. LDP also
performed an evaluation of the feasibility to increase the
interconnection capacity for additional on-site generation. Total
on-site load is 28 MW.
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As part of ongoing engineering
services to upgrade on-site power distribution facilities, LDP
investigated spurious tripping of main power feeder and ring bus
breakers in central power plant.
SADELMI (ASEA BROWN BOVERI)
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Engineering and design services for
two 66 kV substations for waste water treatment facilities in Egypt.
Scope of services included preparation of general arrangement plans,
three line diagrams and control schematics, interconnection diagrams,
cable schedules and bulk material take-off for cables, conduits, cable
trays and structures. Design included the 66 kV bus work and electrical
inter-ties along with fault current and relay coordination studies.
S & C ELECTRIC COMPANY
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Engineer and specify the installation
of more than 80 “SCADAMATE” 34kV switches associated with a turnkey
project for a Midwestern utility. LDP’s work included field
investigation, preparation of work orders, development of material
lists, as well as, providing coordination and support to the contractor
installing the switches.
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Engineering and design support for
multiple substation improvement and relay upgrade projects for three
Southeastern utility systems. Projects have included addition of line
and transformer positions to existing substations, capacitor banks at
both transmission and distribution voltage levels, SCADA implementation,
rebuilding complete substations, breaker change-outs, transfer trip
schemes with associated communications ties and adding electronic
protective relay packages to substations ranging in voltage from 12.5,
24, 34, 44 and 115 kV.
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Detailed engineering and design for
two transmission line projects in the southeastern portion of the US.
Both projects involved rebuilding 100kV lines within their existing
right of way. One line, a 16-mile double circuit line, utilized a
combination of new tubular steel poles, light duty steel poles, and new
lattice towers along with reutilization of selected lattice towers. The
second line consisted of rebuilding a single, circuit 6 mile, H-frame
Transco tap with light duty steel poles. Both lines were modeled and
analyzed in PLS CAD.
UNITED
STATES NAVY (GREAT LAKES NAVAL TRAINING CENTER)
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Design of new 34 kV primary and 4 kV
secondary distribution system in Forrestal Village at the training
center in North Chicago, IL. Also, a survey of overall training center
distribution system with recommendations for modifications and
improvements, as well as the design for replacement switchgear at the
power plant was performed.
VETERANS ADMINISTRATION
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Electrical engineering for
distribution system at the Lakeside Medical Center in Chicago, IL.
Surveyed the primary and secondary electrical distribution systems,
updated electrical single line diagrams, develop relay coordination
curves, and identified system deficiencies or areas of non-compliance
with National Electric Codes. The study, which required extensive field
verification of existing conditions, presented recommendations, which
enhanced both the safety and reliability of the critical and
non-critical electrical services.
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Electrical distribution engineering
for the Medical Center in North Chicago, IL. Survey of the primary,
secondary and critical electrical services to determine existing
conditions and required improvements. The study recommended replacement
of primary feeders and switchgear with new cable and equipment having
adequate rating for present and anticipated loads at the facility. Also
surveyed and made recommendations on methods for improving system power
factor, and performed engineering and design for replacement of street
lighting system for the entire complex.
WASHINGTON
METROPOLITAN AREA TRANSIT AUTHORITY
LDP was contracted to develop the detailed design for the traction power and emergency trip portions of the Green Line extension project. This expansion included eight new 6,000 kW traction power substations and seven tie stations. The project, which was completed in two separate phases, included preparation of plans and equipment furnish/install specification, and review of all contractor submittals.
Each of the mainline substations
and tie stations is designed for complete unattended remote operation
via a supervisory control and data acquisition (SCADA) system.
The substations and tie station located within the Greenbelt
Yard and Shop area were interconnected to the yard control tower
via a series of fiber optic links for complete remote control
and monitoring of the traction power system up to the interconnection
to the mainline.
WISCONSIN ELECTRIC POWER
COMPANY
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The initial design assignment under a
multi-year General Engineering Services Agreement with WE involved the
installation of eleven (11) capacitor banks at ten (10) different
substations located in the southern portion of the utility’s system. In
addition to the capacitor banks, the installations also included the
addition of new outdoor breakers, breaker control panels and connection
to the SCADA system at nine locations. At the two other locations, the
capacitor banks were served from existing metal-clad switchgear. The
capacitor banks were placed at the distribution voltage level and
included substations with 34.5kV, 26.4kV and 24.9kV secondary voltages.
WISCONSIN TISSUE MILLS
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Feasibility study for a new 138 kV
substation to serve a paper mill in Menasha, WI. LDP scope included
development of a recommended substation single line diagram for the
present electrical loads and identification of additional equipment or
modifications necessary to serve a 25 MVA expansion of the system. Scope
also included cost estimates for major substation equipment, cable,
underground duct, foundations, installation and site work, as well as an
analysis of cost of service at 138 kV and 4 kV from competing electric
utilities.
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